ACerts Shipping Container Home
Container homes are the fastest growing type of housing all over the world. Building homes, shelters, and survival bunkers from recycled shipping containers is a very economical and efficient way, and a fast, green, and sustainable approach to build your home.
Container housing construction differs from traditional construction in many respects. ACerts guide you through home building process, container home design, how to plan, design and build your own dream container home and everything and more you will need to know about container homes.
With a wide variety of designs and the cheapest prefab unit on our list, ACerts seems to have a great product line. ACerts build actual shipping container homes, and handles all the necessary prep-work and engineering so you don’t have to worry about anything.
Why Container Home?
AFFORDABILITY: DON'T BE SLAVES TO BANKS AND RENTS!
Compared with all other types of housing, shipping container homes are the best value and cheapest. If you really need a home, and want to get rid of paying rent every month, but lack the funds to buy a new concrete or pre-fab one, container homes might be right up your alley.
You don’t have to be a slave to rent any more!
And you don’t have to be a mortgage slave either!
ENERGY EFFICIENT
Container homes are also very energy efficient in almost any environment with some creative and inexpensive design.
The metal is so cohesive to the ceramic insulation paints that shipping container homes are #1 in energy efficiency.
STRONG AND NATURE PROOF
Another very powerful incentive for creating your home from shipping containers is strength. Your home will be made from steel! Containers are made to endure extreme loads and heavy wear and tear. If designed properly, a container home is earthquake proof, tornado proof, fire proof, termite proof, flood resistant, “nature proof”.
LIMITLESS DESIGN
They can be very stylish and you can modify and join them in ways which are very difficult with traditional building materials.
You can build anything, from cheap and small, to extremely large and extravagant! These buildings are as unique as the people that build them, no two ever look the same, but cost savings and high strength is inherent in all shipping container structures.
TIME SAVING
From the time you order the raw containers to the time it is ready to live in can be as little as 1 month. You can use shipping containers to build full- and part-time single-family homes and much more. In their most basic form, recycled shipping containers offer a quick and inexpensive solution to emergency housing needs and when stacked sky-high, they make for intriguing dormitory complexes.
Container Buildings are so easy weekend builder can build their Home
Home Base of ACerts Taxes, restrictions, and a ban on Canadian softwood imports have caused lumber prices to jump up and sock the weekend builder in the eye. The devastating hurricane season of 2004 has created an unexpected demand for lumber, raising prices and reducing supply even more. To hope that lumber will once again become affordable is wishful thinking. The free for all that was the Lower 48 States pool of natural resources (last century), not surprisingly, has ended. Even mainstream builders have begun to use alternative structural products. The most obvious examples of this trend; OSB (chip board sheathing) in place of plywood, and OSB engineered joists.
planning a small do-it-yourself building project, I propose the reader consider using a heavy duty welded steel box with 1.5-inch marine grade hardwood flooring. A premade, and ready to go small building that is very strong, able to support ten times its weight. The ISO Intermodal Shipping Container. Ocean going cargo is shipped in steel boxes called Intermodal containers. The freight industry refers to these as TEU’s. One 20 ft container equals one TEU. One 40 ft container equals two TEU’s. Volume of TEU imports and exports are the factors that display consumption and create prosperity in nations. These cargo boxes are built to strict international quality standards, to survive harsh treatment and a violent life in the marine environment. These steel boxes are also known as cargo containers, containers, sea boxes, or ISO containers (International Organization for Standardization).
This book will provide an assortment of various building designs made from these containers. Some of these are designs I’ve seen here on the (Olympic) Peninsula, and many are my own creations. Most of you will have your own ideas for designs too. I have attempted to include all the necessary info to obtain your container, customize it, and wrangle it around your little chunk of the earth. The term Intermodal refers to the unit’s ability to be loaded on ships, trains, or tractor trailers with its integrated stackable chassis. Container cranes (usually, a rail-mounted gantry crane located on a wharf for the purpose of loading and unloading containers on vessels) pluck containers from train cars, or trucks, and stack them on freighters. Thousands of dock workers, once a major work force, have been replaced by the lone crane operator.
Improvised containers were first used by the U.S. government during WWII. Instead of shipping commodities in bulk, army and navy specialists began to mix cargo by loading freight onto pallets, then loading the pallets into specially constructed boxes. Nearly five decades later, the majority of dry cargo moves in containers. And customers around the world are reaping the benefits of a groundbreaking advance that started with a concept as simple as a steel box. As you read on you will notice a heavy emphasis on rural placement of container buildings, less time devoted to container buildings within established city limits. This is due to the obvious problem of zoning. Let us assume that your container building will be located on private land away from the eyes of code enforcement or zoning officials, if any. If these buildings were to fall under any zoning or building category, the closest thing would probably be prefabricate structures. With that said, I should note here that many of the container buildings I have studied were located in commercial areas of the city. Rural zoning is best for personal usage, but if you have commercial property within a city, you could most likely setup a container building without issue.
If you encounter a zoning roadblock while erecting a container building, I would advise you to use the position that, in general, containers are portable structures, and do not fall within the permanent building city codes. A container building is no different than the 39 ft RV, your neighbor has parked out back. Of course, you can always apply for a building permit before you build, and if your situation is such that you must, then by all means do. You may find some of the documents presented in this book helpful if you include them in your building plan when you apply. The containers covered in this book are steel built, 8’ wide externally, 8′ or 8’6” tall externally, and available in standard lengths of 20’ and 40’. After taking into account the thickness a basic 2×2 framework (if you choose to use interior frames) and minimum of insulation material, the remaining rough interior dimensions the container builder has to work with are width of 7.5′, and height of 7.5′. There are many other types and sizes of containers on the market, but I wanted to design with the two most common sizes of dry cargo units for sake of simplicity. The 20′ standard unit, and the 40′ standard unit. The 8ft high and 8.5ft high models appear for sale most commonly, and at about the same frequency, and can be substituted for each other in my plans. Weld, or rivet new 20-gauge sheet metal (or salvage the steel removed from the walls) across the top (ceiling) seam running it down each wall a foot or so. Then seal each side (the walls), overlapping to prevent leaking as you would with shingles. Lastly lay a thicker gauge of sheet metal on the seam of the floor. Then apply rubberized roofing or hot tar into the cracks of the seam from the outside. This will provide a watertight seal between the 2 segments of building. You might also consider installing a gable roof over the entire building as an added measure against rain and snow.
Special Safety Note
Air ventilation is a primary concern for anyone utilizing a shipping container for shelter. Newer containers are made with built-in air vent fittings, but older units are close to airtight. When entering any unmodified container, you need to employ a safeguard against accidentally becoming locked inside (possible suffocation may result). The locking steel doors can be a great deterrent to would-be thief’s, vandals, and also mother nature, but they must be temporarily secured to the sides (in their open position) to prevent accidents. This safety measure can be discontinued after the first cuts (for doors, windows, etc.) are made.
overhanging 2nd story decks, and balconies. If using concrete footings, a separate footing is recommended for each beam. Framing container interiors is an easy task. To save money and valuable interior space, the affordable and easy to work with 2×2 can be used. Since the container already possesses all of its load-bearing qualities built- in, strength of the framing material is not an issue. This interior framework merely serves to hold insulation, paneling, windows and doors. Avoid fastening 2×2 studs to the corrugated metal of the container with drilled holes, bolts, or other fasteners. This is not necessary and will fill your water-tight walls with holes.
The best method is precise cut studs that will fit snugly in place (they should require a light tapping into place with a hammer). Then run a bead of Liquid Nails style construction adhesive on each stud. Liquid Nails is effective on steel and wood. This method will produce more than satisfactory results, while saving time, effort, and money. Studs should be placed every 2ft-4ft to allow for easy attachment of standard 4×8 paneling or other interior sheathing material. Thin layers of fiberglass insulation placed under the paneling will help retain heat in the wintertime and should be considered. A 2×2 frame is adequate to support and mount a standard vinyl pre-made window. For windows and pre-hung doors requiring a wider mounting surface, you should build-up the frame using 2×4’s or 2×6’s inside the opening(s). Exterior decks, supports, and roof framing aspects of your building can be built using standard readily available pressure treated decking lumber and connecting hardware. 4×4 beams and the corresponding concrete anchors should be used for support or
Military Container Handbooks and ISO
MIL-HDBK-38 is the U.S. Military Intermodal Container Handbook, otherwise known as; The Guide to Container Inspection for Commercial and Military Intermodal Containers. Published by the Department of Defense, it is updated often with the latest pertinent intermodal information. As a civilian container builder, you will find the information presented in the handbook to be quite valuable. This knowledge of intermodal chassis construction, and inspection for structural damage, can be extremely useful not only in building, but when purchasing used containers. It is recommended that anyone interested in purchasing new or used containers, or beginning a container building project, spend time studying MIL-HDBK-138 beforehand.JOCOTAS (Joint Committee on Tactical Shelters), along with The Defense Ammunition Center & School, is a major contributor to the constant revision of this handbook. JOCOTAS was formed in 1975 under office of the Secretary of Defense with purpose of streamlining the design and deployment of military shelter systems with implementation of ISO rigid wall (container) shelters and ISO deployment systems for non-ISO shelters.